FWM HV

HIGH VOLTAGE

Foil Winding Machines

The FWM-HV series foil winding machines are designed for production HV coils of cast resin transformers with one or two copper or aluminum foils, up to two insulations and with TIG Welding.

The main control panel with 15” color touch screen allows easy creating winding program. All programmed steps for cutting foil, insulation inserting or lead out welding operations will be automatically stopped at all necessary positions and advises the operator about the next step. Our winding control system allows for easy changes of the software according to the Purchaser’s needs and language.

The FWM-HV-TIG consists of: The ground base is welded rigid construction. The winder with winding drive and tailstock is mounted on rails on ground base, so they are sideways movable for disc winding. A tailstock has own rails and is movable for varying coil lengths. A laser line pointer shows the left-side reference edge for an easy alignment of the conductor foil by the operator. A cleaning unit cleans dust from the foil. Clamping units for foil and two insulations keep end of foil and insulations after cutting close to winding area. The side of the machine is covered by a laser scanner, which will sound a warning signal and then it will cause an emergency stop if anybody enters into dangerous area.

The FWM HV is equipped with one conductor foil decoiler and with two insulation decoilers. Each decoiler has a pneumatic expandable mandrel and it can be easily loaded and unloaded from the side.

  1. Control panel with 15” color touch screen

  2. Winder with ground base, motor-driven sliding base, headstock, sliding tailstock, foot pedal, laser line pointer

  3. Platform

  4. Control Cabinet

  5. Length measuring and clamping unit

  6. TIG welding

  7. Cleaning brushes

  8. Insulation de-coiler
    a. Pneumatically expandable mandrel
    b. Clamping unit for insulation
    c. Diameter measuring device
    d. Dancer
    e. Motorized brake

  9. Foil de-coiler
    a. Mandrel
    b. Ultrasonic diameter measuring sensor
    c. Pressing arm with rolls at de-coiler
    d. Dancer
    e. Deburring units
    f. Edge alignment system

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TECHNICAL DATA

High Voltage Foil Winding Machines